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From startup, the mill struggled to meet the required production rates. Over time, a major initiative that involved blasting and fragmentation, optimization of the SAG mill in terms of discharge grates, ball size and slurry density, and operation of up to three mobile precrushing plants resulted in significant increases in throughput.

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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed ...

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On top of this, many companies treat different parts of their mining operations as independent units. It’s not uncommon for a large mine to have independent planners looking after blasting, primary crusher throughput, secondary and ball mill grinding as well as the concentration plant.

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MinetoMill optimization is a total systems approach to the reduction of energy and cost in mining and processing. Developed at the Julius Krutschnitt Mineral Research Center in Queensland, Australia, the MinetoMill approach attempts to minimize energy consumption through optimization of all steps in the size reduction process.

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Minetomill optimisation: effect of feed size on mill throughput No. 48 SRK Consulting’s International Newsletter One of the most valuable aspects of blasting is the generation of very fine particles (, smaller than 12mm) that will pass through the primary mills and onto the secondary ball mill circuits, alleviating a common bottleneck.

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optimization of the SABC comminution circuit, focusing on the primary (SAG mill) and secondary (ball mill) grinding mills, and estimating the outcomes of changes to circuit operating parameters (, feed rate, mill load, ball charge, etc.). 2. Problem Validation and Analysis

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A ball mill is a type of grinder used to grind, blend and sometimes for mixing of materials for use in mineral dressing processes, paints, pyrotechnics, ceramics and selective laser sintering. It works on the principle of impact and attrition: size reduction is done by impact as …

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As a result, mines have shifted their emphasis in optimization from ball mills to SAG mills. The rock load in the mill essentially depends on ore characteristics and the discharge rate of broken particles through the discharge end. The discharge rate depends on how efficiently the discharge pump (grate and pulp lifters) operates.

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